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From Ash Pond to Concrete: A Two-Step Treatment for Enhancing Reactivity of Reclaimed Ashes
Description
The closure of coal-fired power plants has led to a shortage of fly ash for concrete, increasing interest in alternative Supplementary Cementitious Materials (SCMs). Reclaimed or harvested fly ash represents a promising SCM, but often fails to meet ASTM specifications due to impurities, variable composition, and low reactivity. This study highlights a two-phase evaluation of harvested coal ash from a local ash pond in Illinois. The first phase characterized ashes from different depths and locations based on chemical composition and pozzolanic reactivity. The second phase focused on a novel two-step treatment consisting of magnetic separation and mechanical grinding. On average, magnetic separation increased the ASTM C1897 7-day R3 heat from 120 J/g to 190 J/g, while subsequent grinding further increased the R3 heat to 380 J/g for 8 unique samples. Our findings show reclaimed fly ash post-treatment can be a viable substitute for conventional fly ash, while reducing the environmental impacts of storing these ashes in landfills.
From Ash Pond to Concrete: A Two-Step Treatment for Enhancing Reactivity of Reclaimed Ashes
Lexington, Kentucky
The closure of coal-fired power plants has led to a shortage of fly ash for concrete, increasing interest in alternative Supplementary Cementitious Materials (SCMs). Reclaimed or harvested fly ash represents a promising SCM, but often fails to meet ASTM specifications due to impurities, variable composition, and low reactivity. This study highlights a two-phase evaluation of harvested coal ash from a local ash pond in Illinois. The first phase characterized ashes from different depths and locations based on chemical composition and pozzolanic reactivity. The second phase focused on a novel two-step treatment consisting of magnetic separation and mechanical grinding. On average, magnetic separation increased the ASTM C1897 7-day R3 heat from 120 J/g to 190 J/g, while subsequent grinding further increased the R3 heat to 380 J/g for 8 unique samples. Our findings show reclaimed fly ash post-treatment can be a viable substitute for conventional fly ash, while reducing the environmental impacts of storing these ashes in landfills.

